Wood Pellet Produce Line | YULONG Biomass Pellet Machine | Customer Case

Wood Pellet Produce Line | YULONG Biomass Pellet Machine | Customer Case

This is a biomass pellet production line in Shaanxi, with an annual output of 30,000 to 50,000 tons. This customer purchased 5 biomass pellet mills from YULONG. YULONG XGJ560 biomass pellet mill, with a power of 132 kilowatts and an output of 1.5-2 tons per hour. This is T-Rex-C wood crusher, which can crush wood, branches and other raw materials dirctly to a fineness that can be granulated. This equipment is designed with two metal removal processes, which can remove more than 95% of the metal in the raw materials.YULONG was established in 1998 and has been focusing on the research and development of biomass pellet equipment for more than 24 years. Our company has rich experience in biomass pellet production line, and we will design the production line according to your plant area and desired output. What's more, we have technicians come to guide the installation. Buying biomass pellet machine, choosing YULONG, a powerful manufacturer with guaranteed quality.

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Product Details

The YULONG series vertical efficient centrifugal pellet mill incorporated the distinguishing features of all kinds of pellet mill at home and abroad. It has unique design,  reasonable structure,  lower energy consumption, higher efficiency, more stable in motion and much longer service life. It is a YULONG`S patent product which filled a gap of vertical pellet mill.

It is wide applicability to the materials which is hard to molding and adhesive: ex. Palm fruit fibre and shell, rice husk, peanut shell, sunflower seed shell,  agro-residues,  timber processing residues, industrial residues . 

XGJ series pellet mill has a variety of applications in feed plants,  woodworking factories, biomass fuel plants,  fertilizer plants, and chemical plant etc.  It is an ideal dense compression molding equipment.


Product Features
               

The main gear box

The main gear box is precisely cast by HT500 casting gray iron. Its casing and cover are processed separately by ”NEWAY” CNC gantry processing center. The boring and milling process of its 8 bearing positions can be completed in once clamping by SNK CNC five-axis gantry processing center,which is a world-class Japanese CNC gantry processing center valued RMB 12 million. The concentricity tolerance and positional tolerance of its quad-gear shaft bearing position can be controlled within 0.02mm. Its gear wheels and gear shafts ,which is made of forging alloy steel, are conducted the carburizing and quenching process after rough machining, then precisely ground by German NILES gear cutting machine, so they are running stable,noiseless,in long service life. The main gear box is coupled with motor through a combination of coupling and quincunx elastomer; which is easily maintenance, low cost,running in noiseless and with long life span vulnerable spareparts.

The ring die and Rollers

Ring Die

1. The ring die is made of forging stainless steel. It`s processed by CNC high speed four-spindle drilling machines. The holes of the ring die are burnished and arrayed evenly.  It makes the discharging smoothly .

2.  It`a made the quenching process by vacuum quenching furnace,uniform in hardness, minute in deformation and without oxide coating on its surface.

Rollers

The rollers are made of forging alloy steel. They are welded the special wear-resistant materials on surface by welding robots after the teeth milling. Their wear-resistant layer is 8mm in thickness and 62 degree in hardness. They are higher in hardness, thicker about their wear-resistant layers, more effective on taking materials and longer service lives than both kinds of rollers hardened through 20CrMnTi hardening technology and hardened bearing steel rollers.

           
Factory Pictures

Shandong YULONG Machine Co,Ltd. is a integrated enterprise with product development ,design,manufacturing,training,and trade.

YULONG was founded in August 1988.YULONG has 32 patents on its own R&D products, has passed the ISO9001 quality management system certification, EU CE ,SGS certification and so on,and has been appraised as “high-tech enterprise”,”Shandong province famous trademark”,”shandong province specialized and special enterprise”,”china`s top 100 science and technology innovation small and medium-sized enterprise”,”city level science and technology progress award third prized”,”industrial economy top 100 enterprises”,” third prize of municipal science and technology progress award” and other honorary titles.YULONG has modern R&D facilities and information equipment to facilitate business communication with customers around the world,and create good information conditions for the company`s product exportation.

As a leader of the biomass pelletizing equipment industry, YULONG is committed to creating maximum value for our customers.Our company supports on stop service for biomass pelleting equipment and services. We have first-rate design ability ,first-rate product supply ability, first-rate installation service,first-rate product quality control standards,first-rate program comparison optimization ability and first-rate customer service consciousness.

Our company has not only researched three series of pellet mill, briquette press, crushers, hammer mill, mixer, cooler and pasture machinery but also the complete sets of feed, forest, fertilize, energy machinery equipments with more than ten kinds of high-quality products. They have been exported to Southeast Asian, Europe, Africa, and America, and so on.


Certification
FAQ
Voltage requirement?
Our machines can use 380V, 220V, 240V, 415V, 480V, and 50Hz, 60Hz.
Will you send engineers to install the machines?
Of course. Our company has professional installation engineers team and specialized after-sale service team. When the machinesarrive your factory, we will send our installation engineers to your factory Our engineers will Guide you to install the machinesand training your workers how to operate the machines and maintain the machine.
How long is your guarantee?
12 months warranty but except quick waering parts.
General questions to design the production line for you?
1. What is your raw materials? (to confirm mould pressure ratio of machines )   2. What is the moisture content of your raw material?3. How many output capacity do you want per hour / month/ year? Note: If the moisture is high, you need a dryer, becuase the suitable moisture content to enter pellet machine is 13-15%. Andplease provide us above detailed information, then we would design the most suitable production line with reasonble offers.
Our services
The capacity is customized for your needs, 1-1.5 tons, 2.5-3.5 tons, more than 5 tons.

Provide biomass pellet plant design, installation and cost accounting.


Will be available online almot in 24 hours service for your esteemed company.
We are glad to hear from you soon and to start a business relationship with your esteem company.
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